Öz
Aluminum material is an engineering material that is increasingly expanding its usage area today, thanks to its resistance to corrosion, strength and lightness. Various problems are encountered in the aluminum extrusion process. In the study, the predictability of weld seam formation defect during the design phase was investigated. By determining the process parameters, the weld seam lines in the product was investigated with the FEM based HyperXtrude, and the real surface appearances of the product were compared with the FEM results. The results of the study provide satisfactory predictions for the porthole die design.
Anahtar Kelimeler
Porthole Extrusion Die Design Weld Seam Formation Aluminium Extrusion Finite Element Method
Kaynakça
- Reference 1 Dong, Y., Zhang, C., Luo, W., Yang, S., Zhao, G., (2016). Material flow analysis and extrusion die modifications for an irregular and multitooth aluminum alloy radiator. Int. J. Adv. Manuf. Technology, 85. 1927–1935.
- Reference 2 Edwards, S.P., Den Bakker, A.J., Zhou, J., Katgerman, L., (2009). Physical simulation of longitudinal weld seam formation during extrusion to produce hollow aluminum profiles. Mater. Manuf. Process. 24. 409–421.
- Reference 3 Fan, X., Chen, L., Chen, G., Zhao, G., Zhang, C., (2017). Joining of 1060/6063 aluminum alloys based on porthole die extrusion process. J. Mater. Process. Technol. 250. 65–72.
- Reference 4 Liu, Z., Li, L., Li, S., Yi, J., Wang, G., (2018). Simulation analysis of porthole die extrusion process and die structure modifications for an aluminum profile with high length-width ratio and small cavity. Materials (Basel). 11. 1-20.
- Reference 5 Lu, X., Zhang, C., Zhao, G., Guan, Y., Chen, L., Gao, A., (2016). State-of-the-art of extrusion welding and proposal of a method to evaluate quantitatively welding quality during three-dimensional extrusion process. Mater. Des. 89. 737–748.
- Reference 6 Negendank, M., Sanabria, V., Reimers, W., Mueller, S., (2020). Numerical and experimental evaluation of an alternative mechanism for wall thickness variations of hollow profiles applying a porthole die. Procedia Manuf. 50. 79–85.
- Reference 7 Vazdirvanidis, A., Pressas, I., Papadopoulou, S., Toulfatzis, A., Rikos, A., Katsivarda, M., Symeonidis, G., Pantazopoulos, G., (2019). Examination of formability properties of 6063 alloy extruded profiles for the automotive industry. Metals (Basel). 9. 1–25.
- Reference 8 Yu, J., Zhao, G., (2018). Interfacial structure and bonding mechanism of weld seams during porthole die extrusion of aluminum alloy profiles. Mater. Charact. 138. 56–66.
- Reference 9 Yu, J., Zhao, G., Cui, W., Chen, L., Chen, X., (2019). Evaluating the welding quality of longitudinal welds in a hollow profile manufactured by porthole die extrusion: Experiments and simulation. J. Manuf. Process. 38. 502–515.
- Reference 10 Yu, J., Zhao, G., Cui, W., Zhang, C., Chen, L., (2017). Microstructural evolution and mechanical properties of welding seams in aluminum alloy profiles extruded by a porthole die under different billet heating temperatures and extrusion speeds. J. Mater. Process. Technol. 247. 214–222.
Öz
Aluminum material is an engineering material that is increasingly expanding its usage area today, thanks to its resistance to corrosion, strength and lightness. Various problems are encountered in the aluminum extrusion process. In the study, the predictability of weld seam formation defect during the design phase was investigated. By determining the process parameters, the weld seam lines in the product was investigated with the FEM based HyperXtrude, and the real surface appearances of the product were compared with the FEM results. The results of the study provide satisfactory predictions for the porthole die design.
Anahtar Kelimeler
Extrusion Die Design; Welding Problem; Aluminium Extrusion; Finite Element Method.
Kaynakça
- Reference 1 Dong, Y., Zhang, C., Luo, W., Yang, S., Zhao, G., (2016). Material flow analysis and extrusion die modifications for an irregular and multitooth aluminum alloy radiator. Int. J. Adv. Manuf. Technology, 85. 1927–1935.
- Reference 2 Edwards, S.P., Den Bakker, A.J., Zhou, J., Katgerman, L., (2009). Physical simulation of longitudinal weld seam formation during extrusion to produce hollow aluminum profiles. Mater. Manuf. Process. 24. 409–421.
- Reference 3 Fan, X., Chen, L., Chen, G., Zhao, G., Zhang, C., (2017). Joining of 1060/6063 aluminum alloys based on porthole die extrusion process. J. Mater. Process. Technol. 250. 65–72.
- Reference 4 Liu, Z., Li, L., Li, S., Yi, J., Wang, G., (2018). Simulation analysis of porthole die extrusion process and die structure modifications for an aluminum profile with high length-width ratio and small cavity. Materials (Basel). 11. 1-20.
- Reference 5 Lu, X., Zhang, C., Zhao, G., Guan, Y., Chen, L., Gao, A., (2016). State-of-the-art of extrusion welding and proposal of a method to evaluate quantitatively welding quality during three-dimensional extrusion process. Mater. Des. 89. 737–748.
- Reference 6 Negendank, M., Sanabria, V., Reimers, W., Mueller, S., (2020). Numerical and experimental evaluation of an alternative mechanism for wall thickness variations of hollow profiles applying a porthole die. Procedia Manuf. 50. 79–85.
- Reference 7 Vazdirvanidis, A., Pressas, I., Papadopoulou, S., Toulfatzis, A., Rikos, A., Katsivarda, M., Symeonidis, G., Pantazopoulos, G., (2019). Examination of formability properties of 6063 alloy extruded profiles for the automotive industry. Metals (Basel). 9. 1–25.
- Reference 8 Yu, J., Zhao, G., (2018). Interfacial structure and bonding mechanism of weld seams during porthole die extrusion of aluminum alloy profiles. Mater. Charact. 138. 56–66.
- Reference 9 Yu, J., Zhao, G., Cui, W., Chen, L., Chen, X., (2019). Evaluating the welding quality of longitudinal welds in a hollow profile manufactured by porthole die extrusion: Experiments and simulation. J. Manuf. Process. 38. 502–515.
- Reference 10 Yu, J., Zhao, G., Cui, W., Zhang, C., Chen, L., (2017). Microstructural evolution and mechanical properties of welding seams in aluminum alloy profiles extruded by a porthole die under different billet heating temperatures and extrusion speeds. J. Mater. Process. Technol. 247. 214–222.
Ayrıntılar
| Birincil Dil | İngilizce |
|---|---|
| Konular | Mühendislik |
| Bölüm | Araştırma Makaleleri |
| Yazarlar | |
| Erken Görünüm Tarihi | 9 Ocak 2022 |
| Yayımlanma Tarihi | 31 Aralık 2021 |
| Kabul Tarihi | 5 Ocak 2022 |
| Yayımlandığı Sayı | Yıl 2021 Cilt: 22 Sayı: 2 |
