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Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy

Year 2023, Volume: 4 Issue: 2, 571 - 587, 26.12.2023

Faruk Çavdar Can Yıldız Erdoğan Kanca

https://doi.org/10.55546/jmm.1375777

Abstract

Electric discharge machining (EDM) is commonly used in implant manufacturing due to the challenge of machining materials that are widely employed in these applications. The study applies response surface methodology to model the impact of powder concentration and machining parameters in powder mixed EDM of CoCrMo alloys, a prevalent material for implantation. AISI 316L stainless steel was selected as the electrode material, while Ti6V4Al was chosen as the additive powder based on their biocompatibility properties. An experimental design was created using a Taguchi L16 array, which involved selecting 4 levels for each parameter of additive ratio, discharge current, pulse on time, and pulse off time. Regression models were developed for material removal rate (MRR) add tool wear rate (TWR) with satisfactory coefficients of determinations (0.87). Effect of the process parameters on MRR and TWR were analysed by means of 3D response surface plots. As a result of the modeling, it was revealed that discharge current, puls on time positively affected MRR, powder concentrations and puls off time negatively affected it. On the other hand, all of the considered process parameters have increasing effect on TWR.

Keywords

Electric Discharge Machining CoCrMo Powder Mixed EDM MRR TWR

References

  • Abbas M.A., Lajis M.A., Abbas D.R., Merzah O.M., Kadhim M.H., Shamran A.A., Influence of additive materials on the roughness of AISI D2 steel in electrical discharge machining (EDM) environment. Materialwissenschaft Und Werkstofftechnik 51(6), 719–724, 2020.
  • Abdudeen A., Abu Qudeiri J.E., Kareem A., Ahammed T., Ziout A., Recent Advances and Perceptive Insights into Powder-Mixed Dielectric Fluid of EDM. Micromachines 11(8), 754, 2020.
  • Al-Amin M., Abdul-Rani A.M., Aliyu A.A., Bryant M., Danish M., Ahmad A., Bio-ceramic coatings adhesion and roughness of biomaterials through PM-EDM: a comprehensive review. Materials and Manufacturing Processes 35(11), 1157-1180, 2020.
  • Al-Amin M., Abdul-Rani A.M., Danish M., Rubaiee S., Mahfouz A.bin, Thompson H.M., Ali S., Unune D.R., Sulaiman M.H., Investigation of Coatings, Corrosion and Wear Characteristics of Machined Biomaterials through Hydroxyapatite Mixed-EDM Process: A Review. Materials 14(13), 3597, 2021.
  • Bahçe E., Aslan A.K., Çakır N., Güler M.S., CoCrMo Alaşımı Üzerine TaN Esaslı İnce Film Kaplamaların Yüzey Özelliklerinin İncelenilmesi. Karadeniz Fen Bilimleri Dergisi 9(2), 223–237, 2019.
  • Bains P.S., Bahraminasab M., Sidhu S.S., Singh G., On the machinability and properties of Ti–6Al–4V biomaterial with n-HAp powder–mixed ED machining. Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine 234(2), 232–242, 2020.
  • Banh L.T., Nguyen P.H., Ngo C., Tool wear rate optimization in PMEDM using titanium powder by Taguchi method for die steels. Science and Technology Development Journal 19(2), 88–97, 2016.
  • Cakıroglu R., Investigation of The Effects of Processing Parameters on Measuring Accuracy in Electro Erosion Machining of Ti-6Al-4V Alloy. Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım ve Teknoloji, 10(1), 77–85, 2022.
  • Ceritbinmez F., Günen A., Gürol U., Çam G. A comparative study on drillability of Inconel 625 alloy fabricated by wire arc additive manufacturing. Journal of Manufacturing Processes 89, 150–169, 2023.
  • Ceritbinmez F., Kanca E., The Effects of Cutting Parameters on the Kerf and Surface Roughness on the Electrode in Electro Erosion Process. Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım ve Teknoloji 9(2), 335–346, 2021.
  • Ceritbinmez F., Kanca E., The Effects of Using Brass and Copper Wires on the Cutting Quality of Sleipner Cold Work Steel Cut by WEDM. Journal of Materials and Mechatronics: A 3(2), 163–178, 2022.
  • Chakmakchi M., Ntasi A., Mueller W.D., Zinelis S., Effect of Cu and Ti electrodes on surface and electrochemical properties of Electro Discharge Machined (EDMed) structures made of Co-Cr and Ti dental alloys. Dental Materials 37(4), 588–596, 2021.
  • Cuong N.M., Tung L.A., Danh B.T., Cuong N., Van, Hong T.T., Linh N.H., Quy L.T., Pi V.N., Influence of Input Factors on Material Removal Rate in PMEDM Cylindrical Shaped Parts with Silicon Carbide Powder Suspended Dielectric. Key Engineering Materials 861, 129–135, 2020.
  • Çogun C., Özerkan B., Karaçay T., An experimental investigation on the effect of powder mixed dielectric on machining performance in electric discharge machining. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 220(7), 1035–1050, 2006.
  • Elsiti N., Mohd Yusof N., Idris A., Effect of maghemite (γ-Fe2O3) nano-powder mixed dielectric medium on tool wear rate (TWR) during micro-EDM of CO-Cr-MO. Pertanika Journal of Science and Technology 25, 847–858, 2017.
  • Elsiti N.M., Noordin M.Y., Experimental Investigations into the Effect of Process Parameters and Nano-Powder (Fe2O3) on Material Removal Rate during Micro-EDM of Co-Cr-Mo. Key Engineering Materials 740, 125–132, 2017.
  • Erdem O., Kılıç S., TiO2 Katkılı Çevre Dostu Dielektrik Sıvının Elektro Erozyon Delik Delme Performanslarının Araştırılması. Bilecik Şeyh Edebali Üniversitesi Fen Bilimleri Dergisi 7 (2), 863-885, 2020.
  • Ho K.H., Newman S.T., State of the art electrical discharge machining (EDM). International Journal of Machine Tools and Manufacture 43(13), 1287–1300, 2003.
  • Iranmanesh S., Esmaeilzadeh A., Razavykia A., Optimization of Electrical Discharge Machining Parameters of Co-Cr-Mo Using Central Composite Design. Campana, G., Howlett, R., Setchi, R., Cimatti, B. (eds) Sustainable Design and Manufacturing 2017. SDM 2017. Smart Innovation, Systems and Technologies, vol 68. Springer, 48–57, 2017.
  • Jahan M.P., Rahman M., Wong Y.S., Modelling and experimental investigation on the effect of nanopowder-mixed dielectric in micro-electrodischarge machining of tungsten carbide. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 224(11), 1725–1739, 2010.
  • Jailani H.S., Murugan M., Jeavudeen S., Powder additives influence on dielectric strength of EDM fluid and material removal. International Journal of Machining and Machinability of Materials 22(1), 47, 2020.
  • Jakobsen S.S., Baas J., Jakobsen T., Soballe K., Acid Etching does not Improve CoCrMo Implant Osseointegration in a Canine Implant Model. HIP International 20(2), 171–178, 2010.
  • Jawahar M., Sridhar Reddy Ch., Srinivas Ch., A review of performance optimization and current research in PMEDM. Materials Today: Proceedings 19, 742–747, 2019.
  • Joshi A.Y., Joshi A.Y., Multi response optimization of PMEDM of Ti6Al4V using Al2O3 and SiC powder added de-ionized water as dielectric medium using grey relational analysis. SN Applied Sciences 3(7), 718, 2021.
  • Kayalı Y., Yalçın, Y., Borlanmış AISI 316 L Paslanmaz Çeliğin Difüzyon Kinetiğinin İncelenmesi . Journal of Materials and Mechatronics: A 1(1), 12–21, 2020.
  • Kumar S., Multi Objective Optimization of Process Parameters of EDM on EN 31 Alloy Steel by Using Grey-Taguchi Method. International Journal for Research in Applied Science and Engineering Technology 6(4), 4771–4778, 2018.
  • Kumar S.S., Erdemir F., Varol T., Kumaran S.T., Uthayakumar M., Canakci A., Investigation of WEDM process parameters of Al–SiC–B4C composites using response surface methodology. International Journal of Lightweight Materials and Manufacture 3(2), 127–135, 2020.
  • Long B.T., Phan N.H., Cuong N., Jatti V.S., Optimization of PMEDM process parameter for maximizing material removal rate by Taguchi’s method. The International Journal of Advanced Manufacturing Technology 87(5–8), 1929–1939, 2016.
  • Long B.T., Phan N.H., Cuong N., Toan N.D., Surface quality analysis of die steels in powder-mixed electrical discharge machining using titan powder in fine machining. Advances in Mechanical Engineering 8(7), 168781401665773, 2016.
  • Long M., Rack H.J., Titanium alloys in total joint replacement—a materials science perspective. Biomaterials 19(18), 1621–1639, 1998.
  • Mahajan A., Sidhu S. S., Ablyaz T., EDM Surface Treatment: An Enhanced Biocompatible Interface. In P. S. Bains, S. S. Sidhu, M. Bahraminasab C. Prakash (Eds.), Biomaterials in Orthopaedics and Bone Regeneration: Design and Synthesis, Springer Singapore, 33–40, 2019.
  • Mahajan A., Sidhu S.S., Potential of electrical discharge treatment to enhance the in vitro cytocompatibility and tribological performance of Co–Cr implant. Journal of Materials Research 34(16), 2837–2847, 2019b.
  • Mahajan A., Sidhu, S.S., In vitro corrosion and hemocompatibility evaluation of electrical discharge treated cobalt–chromium implant. Journal of Materials Research, 34(8), 1363–1370, (2019a).
  • Majid M.A., Issa A.M., Effect of electric discharge machining of die steel DIN 1.2714 and DIN 1.2343 on surface characteristics and performance measures, 565–577, 2014.
  • Mujumdar S.S., Curreli D., Kapoor S.G., Ruzic D. Modeling of Melt-Pool Formation and Material Removal in Micro-Electrodischarge Machining. Journal of Manufacturing Science and Engineering 137(3), 2015.
  • Nguyen A.T., Le X.H., Nguyen V.T., Phan D.P., Tran Q.H., Nguyen D.N., Nguyen M.C., Vu N.P., Optimizing Main Process Parameters When Conducting Powder-Mixed Electrical Discharge Machining of Hardened 90CrSi. Machines, 9(12), 375, 2021.
  • Onderka F., Volodarskaja A., Kadlec J., Dobrocký D., Klanica O., Electrochemical Deposition of Hydroxyapatite Coatings on CoCrMo Alloy. ECS Transactions 63(1), 277–289, 2014.
  • Oskueyan S., Abedini V., Hajialimohammadi A., Effects of hybrid Al2O3 - SiO2 nanoparticles in deionized water on the removal rate and surface roughness during electrical discharge machining of Ti-6Al-4V. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering 236(3), 1122–1133, 2022.
  • Öztürk O., Türkan U., Eroglu, A.E., Metal ion release from nitrogen ion implanted CoCrMo orthopedic implant material. Surface and Coatings Technology 200(20–21), 5687–5697, 2006.
  • Peng P.W., Ou K.L., Lin H.C., Pan Y.N., Wang C.H. Effect of electrical-discharging on formation of nanoporous biocompatible layer on titanium. Journal of Alloys and Compounds, 492(1–2), 625–630, 2010.
  • Rajkumar H., Vishwakamra M., Performance Parameters Characteristics of PMEDM: A Review. International Journal of Applied Engineering Research 13(7), 5281-5290, 2018.
  • Razak M.A., Abdul-Rani A.M., Nanimina A.M., Improving EDM Efficiency with Silicon Carbide Powder-Mixed Dielectric Fluid. International Journal of Materials, Mechanics and Manufacturing 3(1), 40–43, 2015.
  • Rehman A.U., Arif W., Hussain M.I., Miran S., Hussain S., Lee G.H., Analysis of Particle Size and Concentration in Die Sinking Electric Discharge Machining. Materials 15(14), 4932, 2022.
  • S. R., Jenarthanan M.P., A.S., B.K., Experimental investigation of powder-mixed electric discharge machining of AISI P20 steel using different powders and tool materials. Multidiscipline Modeling in Materials and Structures 14(3), 549–566, 2018.
  • Sharma R., Singh J., Effect of Powder Mixed Electrical Discharge Machining (PMEDM) on Difficult-to-machine Materials – a Systematic Literature Review 14(4), 233–255, 2014.
  • Singh B., Kumar J., Kumar S., Influences of Process Parameters on MRR Improvement in Simple and Powder-Mixed EDM of AA6061/10%SiC Composite. Materials and Manufacturing Processes 30(3), 303–312, 2015.
  • Srivastava S., Vishnoi M., Gangadhar M.T., Kukshal, V., An insight on Powder Mixed Electric Discharge Machining: A state of the art review. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 237(5), 657–690, 2023.
  • Trajer M., Analysis of the relationship between the properties of selected materials and the parameters of the EDD process. Materials Research Proceedings 28, 1747–1758, 2023.
  • Yang W.E., Huang, H.H., Improving the biocompatibility of titanium surface through formation of a TiO2 nano-mesh layer. Thin Solid Films 518(24), 7545–7550, 2010.
  • Yıldız C., Çavdar F., Kanca E., A Response Surface Modeling Study on Effects of Powder Rate and Machining Parameters on Surface Quality of CoCrMo Processed by Powder Mixed Electrical Discharge Machining. Karadeniz Fen Bilimleri Dergisi 13(2), 415–433, 2023.
  • Zain Z.M., Ndaliman M.B., Khan A.A., Ali M.Y., Electro-Discharge Machining of SUS 304 Stainless Steel with TaC Powder-Mixed Dielectric. Advanced Materials Research, 576, 72–75, 2012.
  • Zhang W., Li L., Wang N., Meng J., Ren J., Surface modification of Ti-6Al-4 V by gas–liquid mixed EDM. The International Journal of Advanced Manufacturing Technology, 119(5–6), 3833–3844, 2022.

CoCrMo Alaşımının Toz Katkılı Elektrik Deşarj ile İşlenmesinde Malzeme Kaldırma ve Takım Aşınma Hızının Cevap Yüzeyi Modellemesi

Year 2023, Volume: 4 Issue: 2, 571 - 587, 26.12.2023

Faruk Çavdar Can Yıldız Erdoğan Kanca

https://doi.org/10.55546/jmm.1375777

Abstract

Elektro Erozyonla İşleme (EDM), özellikle diğer talaşlı imalat yöntemleri ile işlenmesi zor malzemeler kullanıldığından implant üretiminde yaygın olarak kullanılan bir yöntemdir, Bu çalışma, toz katkılı EDM yönteminde, implantasyon için yaygın olarak kullanılan CoCrMo alaşımlarının işlenmesinde toz konsantrasyonu ve işleme parametrelerinin etkisini modellemek için yanıt yüzey metodolojisini kullanulmıştır. Biyouyumluluk özellikleri dikkate alınarak lektrot malzemesi olarak AISI 316L paslanmaz çelik, katkı tozu olarak Ti6V4Al tercih edilmiştir. Katkı oranı, deşarj akımı, vurum süresi ve bekleme süresi bağımsız değişkenler olarak belirlenmiştir. Her bir parametre için 4 seviyesi ile Taguchi L16 dizisi kullanarak deney tasarımı oluşturulmuştur. Yanıt yüzey yöntemi, malzeme kaldırma hızı ve takım aşınma hızı için deneysel verilere dayalı regresyon modelleri oluşturmak için kullanılmıştır.

Keywords

Elektro Erozyonla İşleme CoCrMo Toz Katkılı EDM MRR TWR RSM

References

  • Abbas M.A., Lajis M.A., Abbas D.R., Merzah O.M., Kadhim M.H., Shamran A.A., Influence of additive materials on the roughness of AISI D2 steel in electrical discharge machining (EDM) environment. Materialwissenschaft Und Werkstofftechnik 51(6), 719–724, 2020.
  • Abdudeen A., Abu Qudeiri J.E., Kareem A., Ahammed T., Ziout A., Recent Advances and Perceptive Insights into Powder-Mixed Dielectric Fluid of EDM. Micromachines 11(8), 754, 2020.
  • Al-Amin M., Abdul-Rani A.M., Aliyu A.A., Bryant M., Danish M., Ahmad A., Bio-ceramic coatings adhesion and roughness of biomaterials through PM-EDM: a comprehensive review. Materials and Manufacturing Processes 35(11), 1157-1180, 2020.
  • Al-Amin M., Abdul-Rani A.M., Danish M., Rubaiee S., Mahfouz A.bin, Thompson H.M., Ali S., Unune D.R., Sulaiman M.H., Investigation of Coatings, Corrosion and Wear Characteristics of Machined Biomaterials through Hydroxyapatite Mixed-EDM Process: A Review. Materials 14(13), 3597, 2021.
  • Bahçe E., Aslan A.K., Çakır N., Güler M.S., CoCrMo Alaşımı Üzerine TaN Esaslı İnce Film Kaplamaların Yüzey Özelliklerinin İncelenilmesi. Karadeniz Fen Bilimleri Dergisi 9(2), 223–237, 2019.
  • Bains P.S., Bahraminasab M., Sidhu S.S., Singh G., On the machinability and properties of Ti–6Al–4V biomaterial with n-HAp powder–mixed ED machining. Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine 234(2), 232–242, 2020.
  • Banh L.T., Nguyen P.H., Ngo C., Tool wear rate optimization in PMEDM using titanium powder by Taguchi method for die steels. Science and Technology Development Journal 19(2), 88–97, 2016.
  • Cakıroglu R., Investigation of The Effects of Processing Parameters on Measuring Accuracy in Electro Erosion Machining of Ti-6Al-4V Alloy. Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım ve Teknoloji, 10(1), 77–85, 2022.
  • Ceritbinmez F., Günen A., Gürol U., Çam G. A comparative study on drillability of Inconel 625 alloy fabricated by wire arc additive manufacturing. Journal of Manufacturing Processes 89, 150–169, 2023.
  • Ceritbinmez F., Kanca E., The Effects of Cutting Parameters on the Kerf and Surface Roughness on the Electrode in Electro Erosion Process. Gazi Üniversitesi Fen Bilimleri Dergisi Part C: Tasarım ve Teknoloji 9(2), 335–346, 2021.
  • Ceritbinmez F., Kanca E., The Effects of Using Brass and Copper Wires on the Cutting Quality of Sleipner Cold Work Steel Cut by WEDM. Journal of Materials and Mechatronics: A 3(2), 163–178, 2022.
  • Chakmakchi M., Ntasi A., Mueller W.D., Zinelis S., Effect of Cu and Ti electrodes on surface and electrochemical properties of Electro Discharge Machined (EDMed) structures made of Co-Cr and Ti dental alloys. Dental Materials 37(4), 588–596, 2021.
  • Cuong N.M., Tung L.A., Danh B.T., Cuong N., Van, Hong T.T., Linh N.H., Quy L.T., Pi V.N., Influence of Input Factors on Material Removal Rate in PMEDM Cylindrical Shaped Parts with Silicon Carbide Powder Suspended Dielectric. Key Engineering Materials 861, 129–135, 2020.
  • Çogun C., Özerkan B., Karaçay T., An experimental investigation on the effect of powder mixed dielectric on machining performance in electric discharge machining. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 220(7), 1035–1050, 2006.
  • Elsiti N., Mohd Yusof N., Idris A., Effect of maghemite (γ-Fe2O3) nano-powder mixed dielectric medium on tool wear rate (TWR) during micro-EDM of CO-Cr-MO. Pertanika Journal of Science and Technology 25, 847–858, 2017.
  • Elsiti N.M., Noordin M.Y., Experimental Investigations into the Effect of Process Parameters and Nano-Powder (Fe2O3) on Material Removal Rate during Micro-EDM of Co-Cr-Mo. Key Engineering Materials 740, 125–132, 2017.
  • Erdem O., Kılıç S., TiO2 Katkılı Çevre Dostu Dielektrik Sıvının Elektro Erozyon Delik Delme Performanslarının Araştırılması. Bilecik Şeyh Edebali Üniversitesi Fen Bilimleri Dergisi 7 (2), 863-885, 2020.
  • Ho K.H., Newman S.T., State of the art electrical discharge machining (EDM). International Journal of Machine Tools and Manufacture 43(13), 1287–1300, 2003.
  • Iranmanesh S., Esmaeilzadeh A., Razavykia A., Optimization of Electrical Discharge Machining Parameters of Co-Cr-Mo Using Central Composite Design. Campana, G., Howlett, R., Setchi, R., Cimatti, B. (eds) Sustainable Design and Manufacturing 2017. SDM 2017. Smart Innovation, Systems and Technologies, vol 68. Springer, 48–57, 2017.
  • Jahan M.P., Rahman M., Wong Y.S., Modelling and experimental investigation on the effect of nanopowder-mixed dielectric in micro-electrodischarge machining of tungsten carbide. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 224(11), 1725–1739, 2010.
  • Jailani H.S., Murugan M., Jeavudeen S., Powder additives influence on dielectric strength of EDM fluid and material removal. International Journal of Machining and Machinability of Materials 22(1), 47, 2020.
  • Jakobsen S.S., Baas J., Jakobsen T., Soballe K., Acid Etching does not Improve CoCrMo Implant Osseointegration in a Canine Implant Model. HIP International 20(2), 171–178, 2010.
  • Jawahar M., Sridhar Reddy Ch., Srinivas Ch., A review of performance optimization and current research in PMEDM. Materials Today: Proceedings 19, 742–747, 2019.
  • Joshi A.Y., Joshi A.Y., Multi response optimization of PMEDM of Ti6Al4V using Al2O3 and SiC powder added de-ionized water as dielectric medium using grey relational analysis. SN Applied Sciences 3(7), 718, 2021.
  • Kayalı Y., Yalçın, Y., Borlanmış AISI 316 L Paslanmaz Çeliğin Difüzyon Kinetiğinin İncelenmesi . Journal of Materials and Mechatronics: A 1(1), 12–21, 2020.
  • Kumar S., Multi Objective Optimization of Process Parameters of EDM on EN 31 Alloy Steel by Using Grey-Taguchi Method. International Journal for Research in Applied Science and Engineering Technology 6(4), 4771–4778, 2018.
  • Kumar S.S., Erdemir F., Varol T., Kumaran S.T., Uthayakumar M., Canakci A., Investigation of WEDM process parameters of Al–SiC–B4C composites using response surface methodology. International Journal of Lightweight Materials and Manufacture 3(2), 127–135, 2020.
  • Long B.T., Phan N.H., Cuong N., Jatti V.S., Optimization of PMEDM process parameter for maximizing material removal rate by Taguchi’s method. The International Journal of Advanced Manufacturing Technology 87(5–8), 1929–1939, 2016.
  • Long B.T., Phan N.H., Cuong N., Toan N.D., Surface quality analysis of die steels in powder-mixed electrical discharge machining using titan powder in fine machining. Advances in Mechanical Engineering 8(7), 168781401665773, 2016.
  • Long M., Rack H.J., Titanium alloys in total joint replacement—a materials science perspective. Biomaterials 19(18), 1621–1639, 1998.
  • Mahajan A., Sidhu S. S., Ablyaz T., EDM Surface Treatment: An Enhanced Biocompatible Interface. In P. S. Bains, S. S. Sidhu, M. Bahraminasab C. Prakash (Eds.), Biomaterials in Orthopaedics and Bone Regeneration: Design and Synthesis, Springer Singapore, 33–40, 2019.
  • Mahajan A., Sidhu S.S., Potential of electrical discharge treatment to enhance the in vitro cytocompatibility and tribological performance of Co–Cr implant. Journal of Materials Research 34(16), 2837–2847, 2019b.
  • Mahajan A., Sidhu, S.S., In vitro corrosion and hemocompatibility evaluation of electrical discharge treated cobalt–chromium implant. Journal of Materials Research, 34(8), 1363–1370, (2019a).
  • Majid M.A., Issa A.M., Effect of electric discharge machining of die steel DIN 1.2714 and DIN 1.2343 on surface characteristics and performance measures, 565–577, 2014.
  • Mujumdar S.S., Curreli D., Kapoor S.G., Ruzic D. Modeling of Melt-Pool Formation and Material Removal in Micro-Electrodischarge Machining. Journal of Manufacturing Science and Engineering 137(3), 2015.
  • Nguyen A.T., Le X.H., Nguyen V.T., Phan D.P., Tran Q.H., Nguyen D.N., Nguyen M.C., Vu N.P., Optimizing Main Process Parameters When Conducting Powder-Mixed Electrical Discharge Machining of Hardened 90CrSi. Machines, 9(12), 375, 2021.
  • Onderka F., Volodarskaja A., Kadlec J., Dobrocký D., Klanica O., Electrochemical Deposition of Hydroxyapatite Coatings on CoCrMo Alloy. ECS Transactions 63(1), 277–289, 2014.
  • Oskueyan S., Abedini V., Hajialimohammadi A., Effects of hybrid Al2O3 - SiO2 nanoparticles in deionized water on the removal rate and surface roughness during electrical discharge machining of Ti-6Al-4V. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering 236(3), 1122–1133, 2022.
  • Öztürk O., Türkan U., Eroglu, A.E., Metal ion release from nitrogen ion implanted CoCrMo orthopedic implant material. Surface and Coatings Technology 200(20–21), 5687–5697, 2006.
  • Peng P.W., Ou K.L., Lin H.C., Pan Y.N., Wang C.H. Effect of electrical-discharging on formation of nanoporous biocompatible layer on titanium. Journal of Alloys and Compounds, 492(1–2), 625–630, 2010.
  • Rajkumar H., Vishwakamra M., Performance Parameters Characteristics of PMEDM: A Review. International Journal of Applied Engineering Research 13(7), 5281-5290, 2018.
  • Razak M.A., Abdul-Rani A.M., Nanimina A.M., Improving EDM Efficiency with Silicon Carbide Powder-Mixed Dielectric Fluid. International Journal of Materials, Mechanics and Manufacturing 3(1), 40–43, 2015.
  • Rehman A.U., Arif W., Hussain M.I., Miran S., Hussain S., Lee G.H., Analysis of Particle Size and Concentration in Die Sinking Electric Discharge Machining. Materials 15(14), 4932, 2022.
  • S. R., Jenarthanan M.P., A.S., B.K., Experimental investigation of powder-mixed electric discharge machining of AISI P20 steel using different powders and tool materials. Multidiscipline Modeling in Materials and Structures 14(3), 549–566, 2018.
  • Sharma R., Singh J., Effect of Powder Mixed Electrical Discharge Machining (PMEDM) on Difficult-to-machine Materials – a Systematic Literature Review 14(4), 233–255, 2014.
  • Singh B., Kumar J., Kumar S., Influences of Process Parameters on MRR Improvement in Simple and Powder-Mixed EDM of AA6061/10%SiC Composite. Materials and Manufacturing Processes 30(3), 303–312, 2015.
  • Srivastava S., Vishnoi M., Gangadhar M.T., Kukshal, V., An insight on Powder Mixed Electric Discharge Machining: A state of the art review. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 237(5), 657–690, 2023.
  • Trajer M., Analysis of the relationship between the properties of selected materials and the parameters of the EDD process. Materials Research Proceedings 28, 1747–1758, 2023.
  • Yang W.E., Huang, H.H., Improving the biocompatibility of titanium surface through formation of a TiO2 nano-mesh layer. Thin Solid Films 518(24), 7545–7550, 2010.
  • Yıldız C., Çavdar F., Kanca E., A Response Surface Modeling Study on Effects of Powder Rate and Machining Parameters on Surface Quality of CoCrMo Processed by Powder Mixed Electrical Discharge Machining. Karadeniz Fen Bilimleri Dergisi 13(2), 415–433, 2023.
  • Zain Z.M., Ndaliman M.B., Khan A.A., Ali M.Y., Electro-Discharge Machining of SUS 304 Stainless Steel with TaC Powder-Mixed Dielectric. Advanced Materials Research, 576, 72–75, 2012.
  • Zhang W., Li L., Wang N., Meng J., Ren J., Surface modification of Ti-6Al-4 V by gas–liquid mixed EDM. The International Journal of Advanced Manufacturing Technology, 119(5–6), 3833–3844, 2022.
There are 52 citations in total.

Details

Primary Language English
Subjects Numerical Modelling and Mechanical Characterisation, Manufacturing Processes and Technologies (Excl. Textiles)
Journal Section Research Articles
Authors

Faruk Çavdar 0000-0002-4981-6428

Can Yıldız 0000-0001-5289-2520

Erdoğan Kanca 0000-0002-7997-9631

Early Pub Date December 25, 2023
Publication Date December 26, 2023
Submission Date October 13, 2023
Acceptance Date December 13, 2023
Published in Issue Year 2023 Volume: 4 Issue: 2

Cite

APA Çavdar, F., Yıldız, C., & Kanca, E. (2023). Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy. Journal of Materials and Mechatronics: A, 4(2), 571-587. https://doi.org/10.55546/jmm.1375777
AMA Çavdar F, Yıldız C, Kanca E. Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy. J. Mater. Mechat. A. December 2023;4(2):571-587. doi:10.55546/jmm.1375777
Chicago Çavdar, Faruk, Can Yıldız, and Erdoğan Kanca. “Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy”. Journal of Materials and Mechatronics: A 4, no. 2 (December 2023): 571-87. https://doi.org/10.55546/jmm.1375777.
EndNote Çavdar F, Yıldız C, Kanca E (December 1, 2023) Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy. Journal of Materials and Mechatronics: A 4 2 571–587.
IEEE F. Çavdar, C. Yıldız, and E. Kanca, “Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy”, J. Mater. Mechat. A, vol. 4, no. 2, pp. 571–587, 2023, doi: 10.55546/jmm.1375777.
ISNAD Çavdar, Faruk et al. “Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy”. Journal of Materials and Mechatronics: A 4/2 (December 2023), 571-587. https://doi.org/10.55546/jmm.1375777.
JAMA Çavdar F, Yıldız C, Kanca E. Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy. J. Mater. Mechat. A. 2023;4:571–587.
MLA Çavdar, Faruk et al. “Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy”. Journal of Materials and Mechatronics: A, vol. 4, no. 2, 2023, pp. 571-87, doi:10.55546/jmm.1375777.
Vancouver Çavdar F, Yıldız C, Kanca E. Response Surface Modeling of Material Removal and Tool Wear Rate in Powder Mixed Electrical Discharge Machining of CoCrMo Alloy. J. Mater. Mechat. A. 2023;4(2):571-87.
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