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MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ

Year 2017, Volume: 19 Issue: 55, 178 - 193, 01.01.2017
https://doi.org/10.21205/deufmd.2017195514

Abstract

Bu çalışmada, mermerlerin bilgisayar kontrollü makine (CNC) ile işlenmesinde kesme kuvvetleri ve spesifik kesme enerjisinin istatistiksel analizi yapılmıştır. Deneysel çalışmalarda, 7 tür mermer, 6.0 mm çapında parmak frezeli kesici uç, 1.2, 1.6 ve 2.0 mm kesme derinliği, 2000, 2500 ve 3000 mm/dk ilerleme hızı parametreleri seçilmiştir. CNC makinesi ile yapılan işlenebilirlik deneylerinde kesme derinliği ve ilerleme hızına göre teğetsel kesme kuvveti (Fc), radyal kesme kuvveti (Ft) ve spesifik kesme enerji değerlerinin istatistiksel analizi (ANOVA) yapılmıştır. Mermerlerin fiziksel ve mekanik özelliklerinin kesme kuvvetleri ve spesifik kesme enerjisine olan etkileri doğrusal regresyon analizi ile incelenmiştir. Mermerlerin kesme kuvvet değerleri ve spesifik kesme enerji değerleri bakımından p<0.001 anlamlılık düzeyinde kesme derinliği ve ilerleme hızı arasında istatistiksel olarak anlamlı fark vardır. Buna göre mermerlerin işlenebilirliğinde kesme derinliği ve ilerleme hızı etkili olduğu görülmüştür. Bu deneylerden elde edilen veriler yardımıyla CNC makinelerinin verimliliğinin önceden tahmini için mermerlerin fiziko-mekanik özellikleri ve spesifik kesme enerjiye bağlı olarak regresyon denklemleri geliştirilmiştir

References

  • [1] Cevindik, M. 2009. Üç eksenli CNC ile mermer işlemede elektrik enerji tüketimine etki eden parametreler, Yüksek Lisans Tezi, Afyon Kocatepe Üniversitesi, Afyonkarahisar, Türkiye.
  • [2] Sarıışık, G., Oyman, E. 2009. Mermer atıklarının değerlendirilmesinde bilgisayar kontrollü doğal taş işleme makinaları (CNC) kullanımı ile yeni ürün geliştirme, mermer artıklarının değerlendirilmesi ve çevresel etkilerinin azaltılması, I. Mermer Artıklarının Değerlendirilmesi ve Çevresel Etkilerinin Azaltılması Sempozyumu, 16-17 Ekim, Diyarbakır, 305-314.
  • [3] Sarıışık, G., Özkan, E. 2015. Bilgisayar kontrollü makineler (CNC) ile doğal taş artıklarının islenmesi ve modellenmesi, 7. Ulusal Kırmataş Sempozyumu, 3-4 Mart, İstanbul, 367-375.
  • [4] Akdas, H., Yurdakul, M. 2014. Analysis of the Industrial Cutting Process of Natural Building Stones: Evaluation of Electric Power Consumption, Journal of Testing and Evaluation, Cilt. 42, No.4, s.1-11.
  • [5] Aslantaş, K., Özbek, O., Ucun, İ., Büyüksağiş İS. 2009. İnvestigation of the effect of aixol cutting force on circular diamond sawblade used marble projesses, Materials and Manufacturing Processes, Cilt. 24, No.12, s.1423-1430.
  • [6] Bayram, F., Yasitli, N.E., Kulaksiz, S., Ozcelik Y. 2012. Optimization of limestone sawing using circular saws with reference to unit wear and energy, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Cilt. 227, No.5, s. 1069-1079.
  • [7] Bayram, F. 2013. Prediction of sawing performance based on index properties of rocks, Arabian Journal of Geosciences, Cilt. 6, No.11, s.4357- 4362.
  • [8] Büyüksağiş, İ.S., Atıcı, Ü., Adem, E. 2003. Travertenlerde tabaka yönünün kesme verimi üzerine etkileri, IV. Mermer Sempozyumu, 18-19 Aralık, Afyon, 189-199.
  • [9] Han, Q.L., Li, Y., Xu, X.P. 2007. A comparativestudy of stone sawing with thin and normal blades, Key Engineering Materials, Cilt.329, s.687-692.
  • [10] Hu, S., Wang, C., Chen, B., Hu, Y. 2006. Dry-cutting concrete study of diamond saw blade with different segment width, Materials Science Forum, Cilt. 532-533, s.321-324.
  • [11] Kahraman, S., Fener, M., Gunaydin, O. 2004. Predicting the sawability of carbonate rocks using multiple curvilinear regression analysis, International Journal of Rock Mechanics and Mining Sciences, Cilt.41, No.7, s.1123-1131.
  • [12] Karakurt, I., Aydin, G., Aydiner, K. 2013. Experimental and statistical analysis of cutting force acting on diamond sawblade in sawing of granitic rocks, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Cilt. 227, No.2, s.286- 300.
  • [13] Tönshoff, H.K., Hillmann-Apmann, H., Asche, J. 2012. Diamond tools in stone and civil engineering industry: cutting principles, wear and applications, Diamond and Related Materials, Cilt.11, s.736-741.
  • [14] Turchetta, S. 2009. Cutting force on a diamond grit in stone machining, The International Journal of Advanced Manufacturing Technology, Cilt.44, No.9-10, s.854- 861.
  • [15] Ucun, İ., Aslantaş, K., Büyükağiş, İ.S., Taşgetiren, S. 2011. An investigation of the effect of diamond concertration and matrix material couposition in the circular sowing process of granites. J. of Proc IMECHE Portc: Journal of Mechanical Sience, Cilt. 225, s.17-27.
  • [16] Ucun, İ., Aslantaş, K., Büyükağiş, İ.S., Taşgetiren, S. 2012. Micromechanical modelling of diamond debonding in couposite segments, Journal of Theoretical and Applied Mechanics, Cilt. 50, No.2, s.609-626.
  • [17] Ucun, İ., Aslantaş, K., Büyükağiş, İ.S., Taşgetiren, S. 2013. Effect of cooling liguids on cutting process using diamond segmented disc of naturel Stones, J. of Proc IMECHE Portc: Mechanical Engineering Science, Cilt. 227, No.10, s.2315-2327.
  • [18] Yilmazkaya, E., Ozcelik, Y. 2015. The Effects of Operational Parameters on a Mono-wire Cutting System: Efficiency in Marble Processing, Rock Mechanics and Rock Engineering, Cilt. 49, No.2, s. 523–539.
  • [19] Yurdakul, M., Akdas, H. 2012. Prediction of specific cutting energy for large diameter circular saws during natural stone cutting, International Journal of Rock Mechanics and Mining Sciences, Cilt. 53, s.38-44.
  • [20] Yu, Y.Q., Zhang, Y.F., Li, Y., Xu, X.P. 2006. Sawing of granite with side-slotted diamond segments, Key Engineering Materials, Cilt.315-316, s.103-107.
  • [21] Xu, X., Li, Y., Yu, Y. 2003. Force ratio in the circular sawing of granites with a diamond segmented blade, Journal of Materials Processing Technology, Cil.139, s.281-285.
  • [22] Wang, C.Y., Hu, Y.N., Ding, H.N. 2004. Cutting forces in sawing process of reinforced concrete, Materials Science Forum, Cil.471- 472, s.292-297.
  • [23] Ersoy, A., Atıcı, U. 2005. Specific energy prediction for circular diamond saw in cutting different types of rocks using multivariable linear regression analysis, Journal of Mining Science, Cilt.41, No.3, s.240- 260.
  • [24] Jerro, H.D., Pamg, S.S., Yang, C., Mirshams, R.A. 1999. Kinematics analysis of the chipping process using the circular diamond saw blade, Transactions of ASME: Journal of Manufacturing Science and Engineering, Cilt.121, s.257-264.
  • [25] Brach, K., Pai, D.M., Ratterman, E., Shaw, M.C. 1988. Grinding forces and energy, Transactions of the ASME: Journal of Engineering for Industry Cilt.110, s.25-31,
  • [26] Asche, J., Tönshoff, H.K., Friemuth, T. 1999. Cutting Principles, wear and applications of diamond tools in the stone and civil engineering industry, Proceedings of Diamond tools Conference, s.151–157.
  • [27] Tönshoff, H.K., Warnecke, G. 1982. Research on stone sawing, in: P. Daniel (Ed.), Advances in Ultrahard Materials Applications Technology, Vol. 1, Hornbeam, England, s.36-49.
  • [28] Konstanty, J. 2002. Theoretical analysis of stone sawing with diamonds, Journal of Materials Processing Technology, Cilt.123, s.146–154.
  • [29] Pai, D.M., Ratterman, E., Shaw, M.C. 1989. Grinding swarf, Wear, Cilt.131, s.329–339.
  • [30] Polini, W., Turchetta, S. 2004. Force and specific energy in stone cutting by diamond mill, International Journal of Machine Tools and Manufacture, Cilt.44, s.1189-1196.
  • [31] Turchetta, S. 2012. Cutting force and diamond tool wear in stone machining, International Journal of Advanced Manufacturing Technology, Cilt.61, s.441–448.
  • [32] Sarıışık, G., Özkan, A. 2016. Determination of cutting force and specific energy the processability of marbles with computer numerical controlled (CNC) machine, AKU J. Sci. Eng., Cilt 16, s.420‐430.

Statistical Analysis of the Cutting Forces And Specific Cutting Energy withthe Processing of Marbles by CNC Machine

Year 2017, Volume: 19 Issue: 55, 178 - 193, 01.01.2017
https://doi.org/10.21205/deufmd.2017195514

Abstract

In the study, statistical analysis of the cutting forces and specific cutting energy with the pocessing of marbles by computer numerical controlled (CNC) machine has been performed. In test study, 7 type marble, 6.0 mm diameter end mill cutting tool with external lines and linear processing type, 1.2, 1.6 and 2.0 mm depth of cut and 2000, 2500 and 3000 mm/min feed speed parameters were selected. The effects of depth of cut and feed Properties speed of processing equipment of CNC Machine on the processability of marbles were diagnosed cutting force (Fc), radial cutting force (Ft), and specific cutting energy values were analyzed statistically. In terms of cutting forces and specific energy values, a statistically significant difference (P<0.001) was observed among depth of cut and feed speed. It was found that the parameters that affected processability of marbles were depth of cut and feed speed. Accordingly, the processability of marbles processing type, depth of cut and feed speed was found that affected. With the data obtained from the tests, regression equations were developed in consideration of the physicomechanical properties of marbles and the specific cutting energy equation for the prediction of the efficiency of CNC machines

References

  • [1] Cevindik, M. 2009. Üç eksenli CNC ile mermer işlemede elektrik enerji tüketimine etki eden parametreler, Yüksek Lisans Tezi, Afyon Kocatepe Üniversitesi, Afyonkarahisar, Türkiye.
  • [2] Sarıışık, G., Oyman, E. 2009. Mermer atıklarının değerlendirilmesinde bilgisayar kontrollü doğal taş işleme makinaları (CNC) kullanımı ile yeni ürün geliştirme, mermer artıklarının değerlendirilmesi ve çevresel etkilerinin azaltılması, I. Mermer Artıklarının Değerlendirilmesi ve Çevresel Etkilerinin Azaltılması Sempozyumu, 16-17 Ekim, Diyarbakır, 305-314.
  • [3] Sarıışık, G., Özkan, E. 2015. Bilgisayar kontrollü makineler (CNC) ile doğal taş artıklarının islenmesi ve modellenmesi, 7. Ulusal Kırmataş Sempozyumu, 3-4 Mart, İstanbul, 367-375.
  • [4] Akdas, H., Yurdakul, M. 2014. Analysis of the Industrial Cutting Process of Natural Building Stones: Evaluation of Electric Power Consumption, Journal of Testing and Evaluation, Cilt. 42, No.4, s.1-11.
  • [5] Aslantaş, K., Özbek, O., Ucun, İ., Büyüksağiş İS. 2009. İnvestigation of the effect of aixol cutting force on circular diamond sawblade used marble projesses, Materials and Manufacturing Processes, Cilt. 24, No.12, s.1423-1430.
  • [6] Bayram, F., Yasitli, N.E., Kulaksiz, S., Ozcelik Y. 2012. Optimization of limestone sawing using circular saws with reference to unit wear and energy, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Cilt. 227, No.5, s. 1069-1079.
  • [7] Bayram, F. 2013. Prediction of sawing performance based on index properties of rocks, Arabian Journal of Geosciences, Cilt. 6, No.11, s.4357- 4362.
  • [8] Büyüksağiş, İ.S., Atıcı, Ü., Adem, E. 2003. Travertenlerde tabaka yönünün kesme verimi üzerine etkileri, IV. Mermer Sempozyumu, 18-19 Aralık, Afyon, 189-199.
  • [9] Han, Q.L., Li, Y., Xu, X.P. 2007. A comparativestudy of stone sawing with thin and normal blades, Key Engineering Materials, Cilt.329, s.687-692.
  • [10] Hu, S., Wang, C., Chen, B., Hu, Y. 2006. Dry-cutting concrete study of diamond saw blade with different segment width, Materials Science Forum, Cilt. 532-533, s.321-324.
  • [11] Kahraman, S., Fener, M., Gunaydin, O. 2004. Predicting the sawability of carbonate rocks using multiple curvilinear regression analysis, International Journal of Rock Mechanics and Mining Sciences, Cilt.41, No.7, s.1123-1131.
  • [12] Karakurt, I., Aydin, G., Aydiner, K. 2013. Experimental and statistical analysis of cutting force acting on diamond sawblade in sawing of granitic rocks, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Cilt. 227, No.2, s.286- 300.
  • [13] Tönshoff, H.K., Hillmann-Apmann, H., Asche, J. 2012. Diamond tools in stone and civil engineering industry: cutting principles, wear and applications, Diamond and Related Materials, Cilt.11, s.736-741.
  • [14] Turchetta, S. 2009. Cutting force on a diamond grit in stone machining, The International Journal of Advanced Manufacturing Technology, Cilt.44, No.9-10, s.854- 861.
  • [15] Ucun, İ., Aslantaş, K., Büyükağiş, İ.S., Taşgetiren, S. 2011. An investigation of the effect of diamond concertration and matrix material couposition in the circular sowing process of granites. J. of Proc IMECHE Portc: Journal of Mechanical Sience, Cilt. 225, s.17-27.
  • [16] Ucun, İ., Aslantaş, K., Büyükağiş, İ.S., Taşgetiren, S. 2012. Micromechanical modelling of diamond debonding in couposite segments, Journal of Theoretical and Applied Mechanics, Cilt. 50, No.2, s.609-626.
  • [17] Ucun, İ., Aslantaş, K., Büyükağiş, İ.S., Taşgetiren, S. 2013. Effect of cooling liguids on cutting process using diamond segmented disc of naturel Stones, J. of Proc IMECHE Portc: Mechanical Engineering Science, Cilt. 227, No.10, s.2315-2327.
  • [18] Yilmazkaya, E., Ozcelik, Y. 2015. The Effects of Operational Parameters on a Mono-wire Cutting System: Efficiency in Marble Processing, Rock Mechanics and Rock Engineering, Cilt. 49, No.2, s. 523–539.
  • [19] Yurdakul, M., Akdas, H. 2012. Prediction of specific cutting energy for large diameter circular saws during natural stone cutting, International Journal of Rock Mechanics and Mining Sciences, Cilt. 53, s.38-44.
  • [20] Yu, Y.Q., Zhang, Y.F., Li, Y., Xu, X.P. 2006. Sawing of granite with side-slotted diamond segments, Key Engineering Materials, Cilt.315-316, s.103-107.
  • [21] Xu, X., Li, Y., Yu, Y. 2003. Force ratio in the circular sawing of granites with a diamond segmented blade, Journal of Materials Processing Technology, Cil.139, s.281-285.
  • [22] Wang, C.Y., Hu, Y.N., Ding, H.N. 2004. Cutting forces in sawing process of reinforced concrete, Materials Science Forum, Cil.471- 472, s.292-297.
  • [23] Ersoy, A., Atıcı, U. 2005. Specific energy prediction for circular diamond saw in cutting different types of rocks using multivariable linear regression analysis, Journal of Mining Science, Cilt.41, No.3, s.240- 260.
  • [24] Jerro, H.D., Pamg, S.S., Yang, C., Mirshams, R.A. 1999. Kinematics analysis of the chipping process using the circular diamond saw blade, Transactions of ASME: Journal of Manufacturing Science and Engineering, Cilt.121, s.257-264.
  • [25] Brach, K., Pai, D.M., Ratterman, E., Shaw, M.C. 1988. Grinding forces and energy, Transactions of the ASME: Journal of Engineering for Industry Cilt.110, s.25-31,
  • [26] Asche, J., Tönshoff, H.K., Friemuth, T. 1999. Cutting Principles, wear and applications of diamond tools in the stone and civil engineering industry, Proceedings of Diamond tools Conference, s.151–157.
  • [27] Tönshoff, H.K., Warnecke, G. 1982. Research on stone sawing, in: P. Daniel (Ed.), Advances in Ultrahard Materials Applications Technology, Vol. 1, Hornbeam, England, s.36-49.
  • [28] Konstanty, J. 2002. Theoretical analysis of stone sawing with diamonds, Journal of Materials Processing Technology, Cilt.123, s.146–154.
  • [29] Pai, D.M., Ratterman, E., Shaw, M.C. 1989. Grinding swarf, Wear, Cilt.131, s.329–339.
  • [30] Polini, W., Turchetta, S. 2004. Force and specific energy in stone cutting by diamond mill, International Journal of Machine Tools and Manufacture, Cilt.44, s.1189-1196.
  • [31] Turchetta, S. 2012. Cutting force and diamond tool wear in stone machining, International Journal of Advanced Manufacturing Technology, Cilt.61, s.441–448.
  • [32] Sarıışık, G., Özkan, A. 2016. Determination of cutting force and specific energy the processability of marbles with computer numerical controlled (CNC) machine, AKU J. Sci. Eng., Cilt 16, s.420‐430.
There are 32 citations in total.

Details

Primary Language Turkish
Other ID JA82MU97HB
Journal Section Research Article
Authors

Gencay Sarıışık

Erkan Özkan This is me

Publication Date January 1, 2017
Published in Issue Year 2017 Volume: 19 Issue: 55

Cite

APA Sarıışık, G., & Özkan, E. (2017). MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen Ve Mühendislik Dergisi, 19(55), 178-193. https://doi.org/10.21205/deufmd.2017195514
AMA Sarıışık G, Özkan E. MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ. DEUFMD. January 2017;19(55):178-193. doi:10.21205/deufmd.2017195514
Chicago Sarıışık, Gencay, and Erkan Özkan. “MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ”. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen Ve Mühendislik Dergisi 19, no. 55 (January 2017): 178-93. https://doi.org/10.21205/deufmd.2017195514.
EndNote Sarıışık G, Özkan E (January 1, 2017) MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi 19 55 178–193.
IEEE G. Sarıışık and E. Özkan, “MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ”, DEUFMD, vol. 19, no. 55, pp. 178–193, 2017, doi: 10.21205/deufmd.2017195514.
ISNAD Sarıışık, Gencay - Özkan, Erkan. “MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ”. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi 19/55 (January 2017), 178-193. https://doi.org/10.21205/deufmd.2017195514.
JAMA Sarıışık G, Özkan E. MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ. DEUFMD. 2017;19:178–193.
MLA Sarıışık, Gencay and Erkan Özkan. “MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ”. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen Ve Mühendislik Dergisi, vol. 19, no. 55, 2017, pp. 178-93, doi:10.21205/deufmd.2017195514.
Vancouver Sarıışık G, Özkan E. MERMERLERİN CNC MAKİNESİ İLE İŞLENMESINDE KESME KUVVETLERI VE SPESİFİK KESME ENERJİSİNİN İSTATİSTİKSEL ANALİZİ. DEUFMD. 2017;19(55):178-93.

Dokuz Eylül Üniversitesi, Mühendislik Fakültesi Dekanlığı Tınaztepe Yerleşkesi, Adatepe Mah. Doğuş Cad. No: 207-I / 35390 Buca-İZMİR.